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Industrial Control & Automation
PCB Manufacturing and Assembly

Industrial automation systems rely on electronics that can operate continuously, withstand electrical noise and perform reliably in harsh environments. CircuitEDGE supports this sector by providing PCB design, manufacturing and assembly solutions that are engineered for real-time control, precision sensing, motor drive regulation and high-speed industrial communication. Our boards are designed to deliver stable electrical behavior in the face of vibration, thermal shifts, humidity exposure and electrically noisy factory conditions.

Industrial Control PCB Design & Manufacturing in Dubai, United Arab Emirates

CircuitEDGE provides end-to-end PCB engineering and production for industrial automation companies in Dubai, United Arab Emirates, offering rugged, long-life circuit boards tailored for PLCs, motor controllers, power modules, sensors, and factory networking systems. We work with high-temperature laminates, heavy-copper designs, reinforced dielectric materials, and industrial-grade components to ensure consistent performance in demanding environments.

Our engineering workflow includes signal-integrity planning, isolation strategies for mixed-voltage designs, thermal modeling, and robust grounding architecture—critical for systems exposed to electromagnetic interference and inductive loads. Every board undergoes structured DFM/DFA review, AOI, X-ray inspection where needed, and electrical verification to ensure it meets industrial reliability standards.

Key Requirements for Industrial Automation PCB Design

1:Stable performance across wide thermal ranges
2:Strong resistance to EMI, ESD, and electrical transients
3:Reliable isolation between low-level signals and high-current paths
4:Thick copper layers for power handling and motor drives
5:Durable connectors and mechanical reinforcement
6:Support for industrial communication (CAN, RS-485, Modbus, EtherCAT, PROFINET)
7:Long-term component availability for equipment with multi-year lifespans

These requirements ensure automation hardware maintains accuracy, uptime, and safety in production environments

Industrial PCB Standards and Compliance Requirements

CircuitEDGE ensures industrial-grade PCBs comply with:

Fabrication standards

Assembly quality

For power and heat exposure

For industrial communication systems

environmental compliance

Sets the QMS requirements for aerospace suppliers. Covers processes (in-house/outsourced), management, emphasizing customer satisfaction.

Specifies guidelines for the auditing and reporting of your QMS, ensuring its ongoing effectiveness and compliance with stringent aerospace requirements.

AS9102B specifies FAI requirements. This crucial verification ensures initial units meet all design and specification requirements before full production.

Core Applications of Industrial Control & Automation PCBs

Programmable Logic Controllers (PLCs)

Programmable Logic Controllers (PLCs)

CircuitEDGE manufactures multilayer PCBs for PLCs that require stable digital logic, noise-resistant analog inputs, and reliable backplane connectivity. Our boards support long operational lifetimes and withstand industrial-grade electrical stress.

Motor Drives & Power Control Units

Motor Drives & Power Control Units

We produce PCBs for motor drivers, VFDs, servo controllers, and high-current switching modules. Thick copper, optimized thermal vias, reinforced isolation barriers, and robust creepage/clearance practices ensure safe power handling and long-term endurance.

Industrial Sensors & Measurement Devices

Industrial Sensors & Measurement Devices

CircuitEDGE designs PCBs for pressure, proximity, flow, vibration, temperature, and optical sensing. Emphasis is placed on low-noise analog paths, accurate signal conditioning, and EMI-resistant layouts.

Automation Gateways & Industrial Communication Modules

Automation Gateways & Industrial Communication Modules

Our boards support Ethernet-based fieldbus protocols, wireless gateways, IoT edge devices, and industrial networking electronics. Controlled impedance routing ensures signal integrity across long cable spans and noisy factory floors.

Robotics & Motion Control Systems

Robotics & Motion Control Systems

We provide PCBs for robotic controllers, encoder interfaces, servo feedback systems, and modular robotic electronics. Reliability, compact size, and EMI tolerance are prioritized to ensure stable motion control.

Power Supplies & DC/DC Conversion Modules

Power Supplies & DC/DC Conversion Modules

CircuitEDGE manufactures PCBs for industrial power supplies, converters, and battery-backup systems using optimized thermal management and high-voltage isolation strategies.

Industrial Automation PCB Assembly & Testing

1:Fine-pitch SMT and mixed-technology assembly
2:Precision placement for high-pin-count processors and power devices
3:Controlled reflow profiling for heavy-copper and high-thermal-mass boards
4:Wave/selective soldering for high-current connectors
5:AOI and X-ray inspection

Functional testing for communication buses, power paths, and sensor interfaces

Questions

Frequently asked questions

Smartphones, wearables, IoT devices, smart home electronics, audio systems, computing modules, VR/AR hardware, and more.

Yes. We support RF and microwave boards for radar, SATCOM, navigation electronics, and secure communication systems.

Yes, we manufacture and assemble rigid-flex and ultra-thin HDI boards for compact consumer designs.

Yes, we support both prototype runs and full-scale production, with strong supply-chain and sourcing capabilities.

Yes—functional testing, RF validation, firmware programming, burn-in, and connectivity testing are available.

Absolutely. All consumer PCBs produced by CircuitEDGE follow RoHS and REACH guidelines.